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SpaceX Falcon 9 Starlink launch eyes two reusability milestones as new satellite details emerge

Falcon 9 B1048, a fresh upper stage, and 60 Starlink satellites went vertical and LC-40 on November 10th. (SpaceX)

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SpaceX is set for Falcon 9’s first orbital launch in more than three months. Known as Starlink-1, the mission will launch the company’s heaviest satellite payload ever and feature an impressive array of Falcon 9 booster and fairing reusability milestones.

Flatsat stack

Prior to Falcon 9 going vertical on the launch pad, SpaceX technicians had to construct and encapsulate a massive stack of 60 Starlink satellites, each weighing more than 260 kg (570 lb) apiece. This is the second time SpaceX has launched sixty of the advanced spacecraft, although the satellites that will launch on Starlink-1 feature a number of upgrades and refinements not present on the Starlink v0.9 satellites that launched in May 2019.

Without an identical angle from the Starlink v0.9 mission to compare against, it’s difficult to immediately point out visual differences between v0.9 and v1.0 spacecraft. Still, there are some clear general changes. Most notably, SpaceX appears to have dramatically reduced the area of shiny, metallic surfaces. Additionally, the small downward-facing dishes just left of center in the above image were not obviously present on Starlink v0.9 satellites or SpaceX’s official renders.

A general overview of Starlink’s bus, launch stack, and solar array. (SpaceX)
60 Starlink v0.9 satellites are prepared for orbital launch debut in May 2019. (SpaceX)

Those new dishes could be traditional dish antennas meant to serve as a more basic telemetry, tracking, and command (TTC) communications link for ground controllers. They could even be a prototype of Starlink’s planned inter-satellite laser data links. Regardless, it’s obvious that SpaceX is continuing its preferred cycle of rapid prototyping, flight-testing, and data-based refinement with Starlink.

SpaceX is also focused on dramatically lowering the albedo (reflectivity) of Starlink satellites and working closely with the astronomy and astrophysics communities to minimize any disruption the spacecraft might cause for scientific observations of the night sky. For any part that will be ground-facing during routine operations, this likely involves replacing shiny surfaces with matte finishes and adding dark or non-reflective coatings/insulation where possible, among other potential tweaks.

The more milestones, the merrier

Beyond the many apparent satellite upgrades Starlink-1 is set to debut, the mission will also mark no less than three (or possibly even four) reusability milestones. Falcon 9 booster B1048 has been selected by SpaceX to support Starlink-1 and has already completed three successful orbital-class missions since it debuted in July 2018. Assuming all goes well, B1048 will thus become the first SpaceX booster to launch (and land) four times, an excellent – if increasingly unsurprising – step forward for Falcon 9’s Block 5 upgrade. Falcon 9 B1048 will attempt its fourth landing – this time on drone ship Of Course I Still Love You (OCISLY) – shortly after launch.

Designed to enable up to 10 reuses of each Falcon booster, the successful completion of Starlink-1 will place Block 5 just one reuse away from the halfway point to proving its 10-reuse design. While Block 5 has yet to materialize any tangible improvements in booster turnaround time, an imminent ramp in Starlink launch cadence will hopefully give SpaceX plenty of opportunities to start making progress on that front.

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Starlink-1 is also set to mark the inaugural launch of a flight-proven Falcon 9 fairing, essentially putting a bow on the bulk of SpaceX’s challenging fairing recovery and reusability development. Unintuitively, Starlink-1’s fairing previously supported Falcon Heavy Block 5’s April 209 launch debut, meaning that both halves traveled both faster and higher than any halves that previously attempted recovery.

Simultaneously, both halves splashed down in the Atlantic Ocean with no attempt to catch them, meaning that SpaceX has apparently successfully refurbished the fairings despite the fact that their recovery was more or less the worst-case scenario.

SpaceX’s first-ever flight-proven Falcon fairing sits a thrice-flown Falcon 9 booster on November 10th. (SpaceX)

Last but not least, Starlink-1 will also mark the first time SpaceX’s just-finished fairing recovery ship GO Ms. Chief attempts to catch a Falcon 9 fairing, as well as the first time two fairing recovery ships – Ms. Tree & Ms. Chief – attempt to catch both halves of a Falcon fairing after launch. The twin recovery vessels departed Port Canaveral, Florida a few days ago and arrived at their recovery point ~750 km (460 mi) downrange on November 10th.

Finally, thanks to the fact that Falcon 9’s fairing is flight-proven, Starlink-1 will additionally feature the first attempted recovery (catch or splashdown) of a flight-proven Falcon fairing. SpaceX could scarcely fit in another milestone if it wanted to go out of its way to do so.

GO Ms. Chief departs Port Canaveral on October 23rd for some of her first sea trials after net installation. (Richard Angle)
Greg Scott captured the first-ever view of both SpaceX fairing recovery ships – Ms. Tree and Ms. Chief – departing Port Canaveral for sea trials. (Greg Scott)

Falcon 9 is scheduled to lift off no earlier than 9:56 am ET (14:56 UTC), November 11th. Weather is 80% GO and SpaceX has a backup launch window around the same time on November 12th with a 70%-favorable weather forecast.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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