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SpaceX Falcon 9 Starlink launch eyes two reusability milestones as new satellite details emerge
SpaceX is set for Falcon 9’s first orbital launch in more than three months. Known as Starlink-1, the mission will launch the company’s heaviest satellite payload ever and feature an impressive array of Falcon 9 booster and fairing reusability milestones.
Flatsat stack
Prior to Falcon 9 going vertical on the launch pad, SpaceX technicians had to construct and encapsulate a massive stack of 60 Starlink satellites, each weighing more than 260 kg (570 lb) apiece. This is the second time SpaceX has launched sixty of the advanced spacecraft, although the satellites that will launch on Starlink-1 feature a number of upgrades and refinements not present on the Starlink v0.9 satellites that launched in May 2019.
Without an identical angle from the Starlink v0.9 mission to compare against, it’s difficult to immediately point out visual differences between v0.9 and v1.0 spacecraft. Still, there are some clear general changes. Most notably, SpaceX appears to have dramatically reduced the area of shiny, metallic surfaces. Additionally, the small downward-facing dishes just left of center in the above image were not obviously present on Starlink v0.9 satellites or SpaceX’s official renders.
Those new dishes could be traditional dish antennas meant to serve as a more basic telemetry, tracking, and command (TTC) communications link for ground controllers. They could even be a prototype of Starlink’s planned inter-satellite laser data links. Regardless, it’s obvious that SpaceX is continuing its preferred cycle of rapid prototyping, flight-testing, and data-based refinement with Starlink.
SpaceX is also focused on dramatically lowering the albedo (reflectivity) of Starlink satellites and working closely with the astronomy and astrophysics communities to minimize any disruption the spacecraft might cause for scientific observations of the night sky. For any part that will be ground-facing during routine operations, this likely involves replacing shiny surfaces with matte finishes and adding dark or non-reflective coatings/insulation where possible, among other potential tweaks.
The more milestones, the merrier
Beyond the many apparent satellite upgrades Starlink-1 is set to debut, the mission will also mark no less than three (or possibly even four) reusability milestones. Falcon 9 booster B1048 has been selected by SpaceX to support Starlink-1 and has already completed three successful orbital-class missions since it debuted in July 2018. Assuming all goes well, B1048 will thus become the first SpaceX booster to launch (and land) four times, an excellent – if increasingly unsurprising – step forward for Falcon 9’s Block 5 upgrade. Falcon 9 B1048 will attempt its fourth landing – this time on drone ship Of Course I Still Love You (OCISLY) – shortly after launch.
Designed to enable up to 10 reuses of each Falcon booster, the successful completion of Starlink-1 will place Block 5 just one reuse away from the halfway point to proving its 10-reuse design. While Block 5 has yet to materialize any tangible improvements in booster turnaround time, an imminent ramp in Starlink launch cadence will hopefully give SpaceX plenty of opportunities to start making progress on that front.
Starlink-1 is also set to mark the inaugural launch of a flight-proven Falcon 9 fairing, essentially putting a bow on the bulk of SpaceX’s challenging fairing recovery and reusability development. Unintuitively, Starlink-1’s fairing previously supported Falcon Heavy Block 5’s April 209 launch debut, meaning that both halves traveled both faster and higher than any halves that previously attempted recovery.
Simultaneously, both halves splashed down in the Atlantic Ocean with no attempt to catch them, meaning that SpaceX has apparently successfully refurbished the fairings despite the fact that their recovery was more or less the worst-case scenario.
Last but not least, Starlink-1 will also mark the first time SpaceX’s just-finished fairing recovery ship GO Ms. Chief attempts to catch a Falcon 9 fairing, as well as the first time two fairing recovery ships – Ms. Tree & Ms. Chief – attempt to catch both halves of a Falcon fairing after launch. The twin recovery vessels departed Port Canaveral, Florida a few days ago and arrived at their recovery point ~750 km (460 mi) downrange on November 10th.
Finally, thanks to the fact that Falcon 9’s fairing is flight-proven, Starlink-1 will additionally feature the first attempted recovery (catch or splashdown) of a flight-proven Falcon fairing. SpaceX could scarcely fit in another milestone if it wanted to go out of its way to do so.
Falcon 9 is scheduled to lift off no earlier than 9:56 am ET (14:56 UTC), November 11th. Weather is 80% GO and SpaceX has a backup launch window around the same time on November 12th with a 70%-favorable weather forecast.
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
