Connect with us

Energy

Tesla patent hints at stunning colored Solar Roof tiles with zero compromises

[Credit: Tesla]

Published

on

Elon Musk recently noted on Twitter that Tesla would be prioritizing the production of its Solar Roof tiles this coming 2019. These updates were announced not long after the company invited local media from Buffalo, NY to tour Gigafactory 2, the company’s facility which is producing the unique solar shingles. As Tesla continues to prepare for the ramp of the Solar Roof tiles next year, a recent patent has been published outlining a design that would allow the company to offer colored variants of the solar shingles without compromising any functionality.

Tesla’s recent patent, titled “Uniformly and Directionally Colored Photovoltaic Modules,” was published last Thursday. In the document’s background, Tesla noted that PV modules are usually blue, dark blue, or black because these are the natural color of solar cells. Considering that homeowners have preferences in their roofing material’s color, though, there is a need for the Solar Roof tiles to have varying shades and textures. There are currently several conventional ways to colorize PV modules, such the utilization of tinted glass and/or encapsulation sheets. That said, such systems are prone to absorbing large amounts of sunlight, which results in PV power loss. The appearance of standard colored PV modules also tends to degrade over time.

“Shading, or absorption of incident sunlight, causes PV power loss, a consequential problem of existing coloring techniques. In addition, colored PV modules manufactured with these techniques, and colored glass more generally, commonly suffer from: sparkle, or glint; flop, or angle-dependent color appearance; and graininess. Note that sparkle refers to glint or localized bright spots. Flop, on the other hand, usually refers to angle-dependent color, i.e. an angular dependence of the peak reflected wavelength. The term flop, or light-dark flop, can also refer to angle-dependent brightness, i.e. an angular dependence of total reflectivity.”

An illustration of Tesla’s patent for its colored Solar Roof tiles. [Credit: US Patent Office]

Tesla’s system for its colored Solar Roof tiles utilizes a rather clever system to avoid the drawbacks of conventional PV module coloration methods. Instead of using traditional solutions like tinted glass, Tesla’s design employs a texturized surface of a glass cover that has a color filter layer, as well as a “transparent material with a predetermined refractive index.” Following is Tesla’s description of its colored Solar Roof tiles’ design.

Advertisement

“Embodiments of the present invention can produce PV roof tiles with a uniform color with little light absorption. As a result, a high proportion of the incident light (of colors other than the module’s intended color) is transmitted to the PV cells. To facilitate uniform coloring of PV modules and roof tiles, the inside surface of a top glass cover can be texturized, and a transparent material with a predetermined refractive index or combination of refractive indices can be deposited on the texturized surface. Such a micro-textured or frosted glass cover can display significantly less sparkle, flop, and graininess than conventional glass covers, thus improving color uniformity and appearance. Customizable directional coloring, and intentionally controlled angle-dependent color, can provide further aesthetic options, while still performing efficiently for solar conversion. It is also possible to produce a layer of sphere-shaped metal nanoparticles on the inside surface of the glass cover.

“These nanoparticles can produce colors efficiently while absorbing little light. Another feature described herein is directional coloring of PV modules or roof tiles. The texturized surface of a glass cover can have a color filter layer covering one or more facets of the texture. This color filter can include multiple thin film layers formed using a directional thin film deposition technique, such as chemical or physical vapor deposition (CVD or PVD), e.g. sputtering. The coating layer can be deposited by coating the textured glass surface in one or more directions. Such directional coating can reduce unwanted light absorption by the color filter, while still providing a uniform color appearance to viewers at a certain viewing angle.”

Tesla opted to design the colored Solar Roof tiles with textured “micro-structured” glass, which feature surface roughness on the order of 100 nm to 10 μιη. This allows the colored Solar Roof tiles to display a uniform color with little light absorption and less sparkle, flop, and graininess than conventional colored glass. The colored shingles’ design also provides customizable directional and multi-directional coating, improving the aesthetics of the Solar Roof tiles themselves while still being optimized for solar conversion.  

Following is a comparison of conventional colored PV modules (504 and 508) and Tesla’s coloration system (502 and 506), showing how the electric car maker’s micro-structured glass design addresses sparkle, or glare; flop, or angle-dependent coloring. 

A comparison of micro-textured uniformly colored glass to conventional glass. [Credit: US Patent Office]

The Solar Roof tiles are Tesla’s flagship residential solar product. Designed to mimic the appearance of conventional roofing materials while offering all the advantages of solar panels, the Solar Roofs are an excellent way for homeowners to utilize a PV system without compromising the aesthetics of their home. The shingles were warmly received when they were unveiled back in 2016, though the production and installation of Solar Roof tiles are yet to ramp. Elon Musk explained the delay in the shingles’ production ramp during the third quarter earnings call.

“We’ll also start going into volume production of the solar tile roof next year. That’s quite a long development cycle for — because anything that’s roof has got to last 30 years. So even if you do accelerate life testing as fast as possible, there’s still a minimum amount of time required to do that. And there’s a lot of engineering that goes into how do you put on the solar tile roof with a — and not be really labor-intensive in doing so. So there’s a lot of engineering not just in the tile but in the way it’s done,” Musk said.

Advertisement

Back in July, Tesla CTO JB Straubel noted that the company is “aggressively” ramping its capacity to produce and deliver its residential solar products, stating that “No one should see us as stepping back from solar. In fact, it’s the opposite. It’s like with Model 3. People have come flooding in and are waiting on the product. So now we’re aggressively ramping our capacity.”  

The full text of Tesla’s patent for its colored Solar Roof tiles could be accessed here.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

Comments

Energy

Tesla starts hiring efforts for Texas Megafactory

Tesla’s Brookshire site is expected to produce 10,000 Megapacks annually, equal to 40 gigawatt hours of energy storage.

Published

on

Tesla's Megapack Factory in Lathrop, CA (Credit: Tesla)

Tesla has officially begun hiring for its new $200 million Megafactory in Brookshire, Texas, a manufacturing hub expected to employ 1,500 people by 2028. The facility, which will build Tesla’s grid-scale Megapack batteries, is part of the company’s growing energy storage footprint. 

Tesla’s hiring efforts for the Texas Megafactory are hinted at by the job openings currently active on the company’s Careers website.

Tesla’s Texas Megafactory

Tesla’s Brookshire site is expected to produce 10,000 Megapacks annually, equal to 40 gigawatt hours of energy storage, similar to the Lathrop Megafactory in California. Tesla’s Careers website currently lists over 30 job openings for the site, from engineers, welders, and project managers. Each of the openings is listed for Brookshire, Texas.

The company has leased two buildings in Empire West Business Park, with over $194 million in combined property and equipment investment. Tesla’s agreement with Waller County includes a 60% property tax abatement, contingent on meeting employment benchmarks: 375 jobs by 2026, 750 by 2027, and 1,500 by 2028, as noted in a report from the Houston Business Journal. Tesla is required to employ at least 1,500 workers in the facility through the rest of the 10-year abatement period. 

Tesla’s clean energy boom

City officials have stated that Tesla’s arrival marks a turning point for the Texas city, as it highlights a shift from logistics to advanced clean energy manufacturing. Ramiro Bautista from Brookshire’s economic development office, highlighted this in a comment to the Journal

Advertisement

“(Tesla) has great-paying jobs. Not just that, but the advanced manufacturing (and) clean energy is coming to the area,” he said. “So it’s not just your normal logistics manufacturing. This is advanced manufacturing coming to this area, and this brings a different type of job and investment into the local economy.”

Continue Reading

Energy

Tesla and Samsung SDI in talks over new US battery storage deal: report

The update was related by industry sources and initially reported by South Korean news outlets.

Published

on

Credit: Tesla Megapack

Recent reports have suggested that Tesla and Samsung SDI are in talks over a potential partnership to supply batteries for large-scale energy storage systems (ESS). 

The update was related by industry sources and initially reported by South Korean news outlets. 

ESS batteries to be built at Samsung’s Indiana plant

As noted in a report from Korea JoongAng Daily, the demand for energy storage systems has been growing rapidly in North America, thanks in no small part to the surge in AI investments across numerous companies. With this in mind, Tesla has reportedly approached Samsung SDI about a potential battery supply deal.

The deal is reportedly worth over 3 trillion Korean won (approximately $2.11 billion) and will span three years, according to The Korea Global Economic Daily. A battery supply deal with Samsung SDI could make sense for Tesla as the company already has a grid-scale battery, the Megapack, which is perfect for industrial use. Samsung SDI could simply supply cells for the EV maker.

Production of the batteries would reportedly take place at Samsung SDI’s joint venture factory with Stellantis in Indiana, which is currently under construction. Samsung SDI recently announced plans to use part of that plant’s EV lines to produce cells for ESS, with a targeted capacity of 30 GWh by the end of next year.

Advertisement

Tesla and Samsung’s partnership

At present, only a handful of manufacturers, including Korea’s LG Energy Solution, Samsung SDI, SK On, and Japan’s Panasonic, are capable of producing energy storage-scale batteries domestically in the United States. A Samsung SDI official issued a comment about the matter, stating, “Nothing has been finalized regarding cooperation with Tesla.”

The possible energy storage system deal adds another layer to Tesla’s growing collaboration with Samsung, which is already in line as a partner in the upcoming production of Tesla’s AI5 and AI6 chips. Early sample manufacturing of the AI6 is expected to begin in South Korea, with mass production slated for Samsung’s Texas-based Taylor foundry when it starts operations.

The AI6 chip will power Tesla’s next wave of high-volume projects, including the Optimus humanoid robot and the autonomous Cybercab service. Musk has called the partnership with Samsung a “real collaboration,” adding that he personally plans to “walk the line” at the Taylor facility to speed up progress.

Continue Reading

Energy

Tesla VP hints at Solar Roof comeback with Giga New York push

The comments hint at possible renewed life for the Solar Roof program, which has seen years of slow growth since its 2016 unveiling.

Published

on

tesla-solar-roof-500k
Image Credit: Tesla/Twitter

Tesla’s long-awaited and way underrated Solar Roof may finally be getting its moment. During the company’s Q3 2025 earnings call, Vice President of Energy Engineering Michael Snyder revealed that production of a new residential solar panel has started at Tesla’s Buffalo, New York facility, with shipments to customers beginning in the first quarter of 2026. 

The comments hint at possible renewed life for the Solar Roof program, which has seen years of slow growth since its 2016 unveiling.

Tesla Energy’s strong demand

Responding to an investor question about Tesla’s energy backlog, Snyder said demand for Megapack and Powerwall continues to be “really strong” into next year. He also noted positive customer feedback for the company’s new Megablock product, which is expected to start shipping from Houston in 2026.

“We’re seeing remarkable growth in the demand for AI and data center applications as hyperscalers and utilities have seen the versatility of the Megapack product. It increases reliability and relieves grid constraints,” he said.

Snyder also highlighted a “surge in residential solar demand in the US,” attributing the spike to recent policy changes that incentivize home installations. Tesla expects this trend to continue into 2026, helped by the rollout of a new solar lease product that makes adoption more affordable for homeowners.

Advertisement

Possible Solar Roof revival?

Perhaps the most intriguing part of Snyder’s remarks, however, was Tesla’s move to begin production of its “residential solar panel” in Buffalo, New York. He described the new panels as having “industry-leading aesthetics” and shape performance, language Tesla has used to market its Solar Roof tiles in the past.

“We also began production of our Tesla residential solar panel in our Buffalo factory, and we will be shipping that to customers starting Q1. The panel has industry-leading aesthetics and shape performance and demonstrates our continued commitment to US manufacturing,” Snyder said during the Q3 2025 earnings call.

Snyder did not explicitly name the product, though his reference to aesthetics has fueled speculation that Tesla may finally be preparing a large-scale and serious rollout of its Solar Roof line.

Originally unveiled in 2016, the Solar Roof was intended to transform rooftops into clean energy generators without compromising on design. However, despite early enthusiasm, production and installation volumes have remained limited for years. In 2023, a report from Wood Mackenzie claimed that there were only 3,000 operational Solar Roof installations across the United States at the time, far below forecasts. In response, the official Tesla Energy account on X stated that the report was “incorrect by a large margin.”

Advertisement
Continue Reading

Trending