News
ULA Delta IV Heavy rocket set for National Reconnaissance Office spysat launch
The massive United Launch Alliance (ULA) Delta IV Heavy rocket last launched from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in August of 2018 when it lifted NASA’s Parker Solar Probe to a highly-elliptical, heliocentric orbit on a mission to “touch the Sun.”
Two years later, ULA is ready to light its most impressive candle once again for its next launch campaign, NROL-44. This time around the protective payload fairing of the Delta IV Heavy rocket is packed with a sensitive – and highly classified – payload for the National Reconnaissance Office (NRO). The NRO is an office of national security that oversees a fleet of spy satellites for the United States government. Since becoming operational in 2004, ULA’s Delta IV Heavy rocket has completed eleven operational missions, seven of which were classified missions for the NRO.
A long launch campaign
The NROL-44 launch campaign has been a long one, to say the least. The three Delta IV common core boosters were delivered to ULA’s Horizontal Integration Facility during the summer of 2019. There the boosters were integrated with one another while the forward end of the center booster was mated with the Delta Cryogenic Second Stage (DCSS). The DCSS is outfitted with a single Aerojet Rocketdyne RL10B-2 engine capable of 24,750 lbf of thrust used to propel the secretive payload to orbit once the common core boosters have separated.
In November 2019, the rocket was rolled to the SLC-37 Vertical Integration Facility and raised by ULA’s Fixed Pad Erector into a vertical position to await the integration of its precious payload. In January 2020, ULA completed pre-launch initiatives including standard testing and a complete Wet Dress Rehearsal of Day of Launch activities involving fueling and de-tanking of the liquid hydrogen and liquid oxygen propellants. Since then, the Delta IV Heavy has remained safed and in powered-off status.
Following the recent successful launch of NASA’s Perseverance Mars rover on a neighboring ULA Atlas V just weeks ago, ULA is ready to ignite Delta IV Heavy’s three Aerojet Rocketdyne RS-68A main engines to complete one of the rocket’s remaining final five flights as it nears retirement.
On July 27, the Delta IV Heavy was outfitted with a 5-meter payload fairing safely encapsulating the NROL-44 payload. The massive payload fairing was delivered to SLC-37, raised, and mounted to the top of the center booster and fully integrated DCSS via crane. The mated payload completes the 235 feet (72 meters) tall full stack of the Delta IV Heavy rocket which will weigh in at 1.6 million pounds (725,750 kg) once fueled before lift-off.
Reliability worth the cost
In a company blog post, ULA’s launch operations director and general manager, Tony Taliancich said, “The Heavy serves the nation’s high-priority U.S. Space Force and National Reconnaissance Office space programs with distinction as America’s proven heavy-lifter.” Although reliable, the Delta IV Heavy is very costly to fly costing nearly $300 million a launch. The heavy class launcher is almost exclusively chosen to fly missions for the U.S. government with the exception of a few NASA missions – Parker Solar Probe and the Orion capsule Exploration Flight Test -1. The five remaining flights of its career are all contracted to lift payloads for the NRO through 2023.
ULA is currently targeting 2:16 am EDT (0616 UTC) on Wednesday, August 26 for the launch of the Delta IV Heavy, however, tropical weather approaching the Florida peninsula is being closely monitored. Should there be any, ULA will publish all updates to the mission timeline on the company’s blog.
Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.
Lifestyle
Tesla app update makes Robotaxi ownership make a lot more sense
Tesla’s app now shows a live indicator when your car is actively driving itself.
A recent Tesla app update, released last week (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.
The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.
The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.
Tesla expands Robotaxi to Florida, marking its third state for autonomy
As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.
As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.
Elon Musk
California snubs Tesla in its newly passed EV incentive that favors Rivian and Lucid
California passed a $135 million EV incentive that rewards Rivian and Lucid while sidelining Tesla
California just drew a line in the EV incentive sand to put Tesla on the wrong side of it. The state recently passed a $135 million program offering first-time electric vehicle buyers a direct incentive with no application required, but the rules were written in a way that leaves Tesla at a structural disadvantage compared to Rivian and Lucid.
The program caps eligible vehicles at $50,000 for new EVs and $25,000 for used ones. That pricing threshold rules out a significant portion of Tesla’s lineup, though some lower-priced Model 3 and Model Y configurations would still qualify. California-based automakers are exempt from the price cap entirely, regardless of what their vehicles cost. Rivian, headquartered in Irvine, and Lucid, based in the San Francisco Bay Area, both benefit from that exemption. Rivian’s R2 starts at roughly $45,000 but has versions above the cap. Lucid’s Air and Gravity start at $70,990 and $79,990 respectively, well above any threshold a non-California company would face.
California hits Tesla Cybercab and Robotaxi driverless cars with new law
Tesla built its reputation and a significant portion of its early market share in California, where EV adoption has consistently led the nation. The company operates its original factory in Fremont, California, and the state was home to Tesla’s headquarters for most of its existence. That changed in 2021 when Tesla moved its corporate headquarters to Austin, Texas. Since then, the relationship between the company and California Governor Gavin Newsom has been openly adversarial, with Musk and Newsom trading public criticism on multiple occasions.
California’s EV incentive landscape has shifted repeatedly in recent years, and Tesla has previously lost eligibility for state-level programs as its vehicles exceeded income-adjusted price thresholds. The federal $7,500 EV tax credit, which Tesla models have qualified for and lost depending on policy cycles, is no longer available after it expired without renewal, making state-level programs more meaningful to buyers than they have been in years.
The practical impact for buyers is more nuanced than the headline suggests. California residents purchasing a Tesla under $50,000 for the first time can still access the incentive. But the exemption written for California-based manufacturers is a structural advantage that rewards where a company plants its headquarters flag rather than where it builds its products, and Tesla moved that flag to Texas.
Tesla FSD is about to know your specific house and neighborhood better than any map
The secret behind Tesla’s Cybercab Gold goes well beyond just the color
