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ONE Technologies teams with BMW to achieve iX EV with 600 miles of range

ONE Technologies Gemini in BMW iX

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ONE Technologies, a battery manufacturing startup out of Novi, Michigan, has announced that they will be working with BMW to test their new “dual chemistry” battery and have the goal of achieving 600 miles of range on a single charge with the company’s iX electric vehicle.

Earlier this year, ONE became a  when they were able to achieve a 752-mile drive in a Tesla Model S with their battery chemistry swapped in. The test proved to be beneficial and informative as the vehicle even traveled at an average speed of 55 MPH. Since then, they have garnered interest from multiple venture capital groups, but more notably, from BMW. In its most recent announcement, the company stated that it would be working with a BMW iX in order to test its prototype Gemini “dual chemistry” battery. After initial testing is done by ONE, more testing will be continued by BMW, which may allow for the creation of a more long-term relationship with the brand.

According to their website, ONE plans on releasing a more normal LFP battery, the Aries. However, the testing that has been done on the Model S and soon to be done on the iX has been with their Gemini battery that features “dual chemistry.”

The Gemini chemistry is slightly different than the Aries. ONE’s Gemini battery tech reduces lithium use by one-fifth while reducing graphite use by three-fifths while utilizing less nickel and cobalt. By using this type of chemistry, ONE is creating more sustainable energy storage technology that can significantly reduce environmental impacts, it said.

CEO Mujeeb Ijaz said, “We are thrilled to be working with BMW to demonstrate our Gemini long-range battery technology to consumers. As EV adoption grows, drivers are learning that real-world conditions can significantly reduce the performance of their batteries. Common situations like maintaining highway speeds, winter temperatures, climbing mountains, towing, or a combination of all four things present challenges to electric vehicles. We plan to pack twice as much energy into batteries, so EVs can easily handle long-distance driving in real-world conditions.”

Electric vehicle batteries are affected by weather conditions, which has been a primary focus of many automakers to resolve, especially in colder climates. Tesla and Rivian have adopted heat pump strategies to combat range loss in cold weather climates, but even still, the issues are magnified in extreme conditions.

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In an interview with Car and Driver, the Ijaz described the Gemini battery as having 2 sections, each with its own chemistry. The first zone, which will propel the vehicle for the vast majority of the time uses LFP chemistry, while the second section uses a proprietary blend of lithium, manganese, and oxygen “while minimizing the use of nickel, cobalt, and eliminating graphite.”

ONE believes it can double the energy density of current batteries while remaining safer, more sustainable, and conflict-free compared to their competition, which is plentiful in the region. Looking at Europe, companies like Northvolt and Rimac are attempting to achieve similar results in making more sustainable batteries, and neither of them lack interest from big manufacturers like Porsche, VW, and Volvo. Even looking at smaller groups like Solid Power in Colorado working on solid-state technology, they have no trouble gathering interest from the likes of Ford, GM, Stellantis, and many others.

Nonetheless, the battery startup space is proving to be a crowded one, and ONE will have to do more than amazing vehicle testing if they hope to get their batteries on the road.

Check out ONE’s video of the Model S traveling 752 miles below.

https://youtu.be/fWj2YCdoc9A

What do you think of the article? Do you have any comments, questions, or concerns? Shoot me an email at william@teslarati.com. You can also reach me on Twitter @WilliamWritin. If you have news tips, email us at tips@teslarati.com!

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Will is an auto enthusiast, a gear head, and an EV enthusiast above all. From racing, to industry data, to the most advanced EV tech on earth, he now covers it at Teslarati.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

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The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

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The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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