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Relativity Space’s first 3D-printed rocket goes vertical for launch debut
Relativity Space’s first 3D-printed Terran 1 rocket has rolled out to the startup’s Florida pad and been raised vertical ahead of its launch debut.
Founded in 2015, the private Los Angeles-based spaceflight company shipped its first complete rocket prototype to Florida in June 2022. Prior to that major milestone, Relativity qualified Terran 1’s orbital second stage at leased facilities located at NASA’s Stennis Space Center in southwest Mississippi, and – alongside a nosecone and interstage – arrived at Cape Canaveral Space Force Station (CCSFS) more or less ready to fly.
The last six months have been almost exclusively dedicated to testing Terran 1’s larger and more powerful first stage (booster) as thoroughly as possible. Instead of building a dedicated booster test stand in Mississippi, Relativity chose to modify Terran 1’s lone LC-16 launch pad for the crucial task. Ultimately, the startup was able to complete a large amount of booster testing on the ground, significantly increasing the odds that Terran 1 will perform as expected when it lifts off for the first time.
The update that's rolling out to the fleet makes full use of the front and rear steering travel to minimize turning circle. In this case a reduction of 1.6 feet just over the air— Wes (@wmorrill3) April 16, 2024
Beginning with cryogenic proofing, propellant loading, ‘spin starts,’ and several shorter static fire tests, Relativity’s first Terran 1 booster test campaign culminated with two long-duration static fires in September 2022. The final 57 and 82-second static fires weren’t quite the “full mission duration” tests Relativity had hoped for, but the company concluded that the data gathered was enough to clear the booster for flight.
According to Ellis, one of the most important insights gained from those tests was into Terran 1’s uncharacteristically complex autogenous pressurization system – unprecedented for such a small rocket. Generally speaking, orbital-class rockets store helium gas in small ultra-high-pressure tanks (COPVs) and use helium to pressurize their propellant tanks as they are drained of propellant. Autogenous pressurization refers to an alternative in which a portion of a rocket’s liquid oxidizer and fuel are turned into hot gas and injected back into their respective tanks to pressurize them.
Helium is extremely expensive and an unrenewable resource. In theory, autogenous pressurization – at the cost of being significantly more complex and finicky – can also reduce the amount of dry mass reserved for tank pressurization. While Terran 1 wasn’t able to complete a full-duration static fire, the tests it did complete showed Relativity that its autogenous pressurization systems are unlikely to be a problem in flight, mostly eliminating a major source of uncertainty.
Following the final 82 or 88-second static fire, Relativity returned Terran 1’s booster to LC-16’s hangar and shifted its focus to fully assembling the two-stage rocket and finishing the launch pad. In early December, the company announced that it had fully assembled the first Terran 1. Days later, the rocket was installed on the pad’s “Transporter Erector.” The T/E responsible for transporting the rocket and raising it vertical, but it also needs to connect the rocket to ground systems (propellant, power, comms, etc.) and hold it down before liftoff.
On or around December 6th, Terran 1 rolled out to the pad and was raised vertical soon after. According to Ellis, all that stands between Terran 1 and its first launch is a short integrated static fire test and a launch license from the Federal Aviation Administration (FAA). It’s impossible to say how long the FAA will take, but it’s likely that Relativity will be technically ready to launch just a handful of weeks from now.
Beyond building a relativity impressive rocket, Relativity’s claim to fame is large-scale 3D printing. The startup says that the first Terran 1 rocket – booster, upper stage, fairing, engines, and all – is 85% 3D-printed by mass and the largest single 3D-printed object ever built. Terran 1 reportedly weighs around 9.3 tons (20,500 lb) empty; will measure around 33 meters (110 ft) tall and 2.3 meters (7.5 ft) wide; and will produce around 90 tons (~200,000 lbf) of thrust at liftoff. The rocket is designed to launch 1.25 tons (~2750 lb) to low Earth orbit for $12 million
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SpaceX completes another secret Pentagon launch, adding to suspected Starshield buildout
SpaceX launched the classified USSF-385 mission from Vandenberg, landing its booster on a tenth flight.
SpaceX launched another classified mission for the U.S. Space Force from California early Saturday morning, and the Falcon 9 booster that carried it landed on a drone ship in the Pacific for the tenth time. The USSF-385 mission lifted off from Space Launch Complex 4E at Vandenberg Space Force Base at 7:00 a.m. PT.
Booster B1100 touched down on Of Course I Still Love You roughly eight and a half minutes after liftoff. It was the booster’s tenth flight and tenth successful landing, following the NROL-95 national security mission and eight Starlink launches. Its previous flight, a Starlink Group 15 mission on August 22, came just 35 days earlier. SpaceX ended its livestream shortly after the landing, which is standard for classified payloads, and neither the company nor the Space Force has said what the rocket carried.
Watch Falcon 9 launch the USSF-385 mission from pad 4E in California https://t.co/CAdbx85Ydy
— SpaceX (@SpaceX) September 26, 2026
USSF-385 is the fourth Space Force launch from the same Vandenberg pad in roughly six weeks, following USSF-366 on August 15, USSF-153 on September 10, and USSF-259 on September 17. When SpaceX flew USSF-366 in August, independent trackers noted that the rocket’s stage drop zones matched SpaceX’s Starlink Group 15 missions, pointing to Starshield, the government version of the Starlink satellite bus. The Space Force later cataloged 23 satellites after both USSF-366 and USSF-153, while USSF-259 placed 17 satellites into a different orbital plane, per KeepTrack. Launch databases describe USSF-385 the same way, though the payload remains officially unidentified.
The cadence lines up with the contracts, because in July, the Space Force awarded SpaceX $1.6 billion in task orders for 18 Falcon 9 missions from Vandenberg through the end of 2027. SpaceX also holds contracts to build pieces of that same network, which pushed its Pentagon contract total for 2026 past $8 billion.
Saturday’s flight was also the sixth and final Falcon 9 launch from Vandenberg in September, according to Spaceflight Now, while only one Falcon 9 flew from the East Coast this month as SpaceX shifts its Florida infrastructure toward Starship. Launch trackers list it as SpaceX’s 112th mission of 2026 and the 108th Falcon 9 flight of the year, with SLC-4E turned around about six and a half days after its previous launch.
The West Coast pad will not stay quiet for long, considering SpaceX has another Starlink mission scheduled from SLC-4E on September 30. Meanwhile, in Texas, the company is two days away from Starship Flight 14, which is targeting Monday at 7:15 a.m. CT for the vehicle’s first attempt to reach orbit.
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Tesla hints at new Roadster design in surprise clip
Tesla ended its Semi event with a Roadster teaser revealing a new front light bar.
Tesla closed out its Semi event in Nevada on Thursday night with a nod to its own history, dropping a short Roadster teaser that suggests the production car will look noticeably different from the prototype first shown in 2017.
“We can’t have a Semi event without the Roadster,” Tesla engineering executive Lars Moravy told the crowd before the clip played. The line was a deliberate callback. Tesla first revealed the next generation Roadster in November 2017 by driving it out of the back of a Semi trailer at the truck’s original unveiling in Hawthorne, California.
The new video opens on trailer doors swinging apart in the dark. A thin white light bar glows across what appears to be the nose of the car, Tesla and SpaceX logos flash over the frame, and the Roadster name appears before the clip ends on “See you next week.” Tesla posted the nine second clip on X after the livestream wrapped.
See you next week pic.twitter.com/BT52bGVxFu
— Tesla (@Tesla) September 25, 2026
The light bar is the most concrete design detail so far. The 2017 prototype used two separate curved headlamp pods, while a connected front light strip would bring the Roadster in line with the Cybertruck, Cybercab, Semi, and refreshed Model Y. Sawyer Merritt was among the first to point out what looked like part of a SpaceX logo in the video, something Tesla has not addressed.
That logo fits the buildup around the optional SpaceX Package, which Elon Musk has long said would use cold gas thrusters to improve acceleration and possibly allow the car to briefly leave the ground. Tesla’s “Go for launch” post on September 12 set the October 1 date, and invitations sent to reservation holders place the event in Waco, Texas, at 8:30 p.m. Eastern. Waco sits roughly 20 minutes from SpaceX’s McGregor rocket test site, where the FAA has put a temporary flight restriction in place from September 18 through October 2, covering a 1.5 nautical mile radius from the surface up to 10,000 feet.
Tesla is also taking money ahead of the reveal. The company reopened Roadster reservations earlier this week with a $5,000 refundable card payment, followed by a $45,000 wire transfer due within 10 days. That puts buyers at $50,000 committed before Tesla has published a price.
The original pitch set a high bar: 0 to 60 mph in 1.9 seconds before any upgrades, 620 miles of range, a top speed above 250 mph, and production in 2020. That timeline has slipped repeatedly, and Tesla has since pointed to production at Gigafactory Texas no earlier than 2027. The company has said next Thursday’s event will include pricing, specifications, and production targets, the three details original reservation holders have been waiting on for nearly nine years.
Tesla Full Self-Driving’s release in Europe is set to be delayed by at least a few months.
The European Union will not vote on Tesla’s Full Self-Driving (Supervised) on October 6. The draft agenda for the 119th meeting of the Technical Committee on Motor Vehicles lists only a 25-minute “continuation of discussions” on the Netherlands’ Article 39 request, not a decision. The next scheduled TCMV session is in December, which is now the earliest date a bloc-wide vote could occur.
Tesla Europe had pointed to October 6 as a possible EU-wide vote after the Dutch vehicle authority RDW granted the first European type approval on April 10.
That approval, under UN Regulation 171 plus an Article 39 exemption in EU Regulation 2018/858, is the legal file other member states have been recognizing one by one. The same committee has already discussed the request twice without voting.
Elon Musk’s reply to the delay was a single word: “Sigh.”
Sigh
— Elon Musk (@elonmusk) September 25, 2026
Seven EU countries have now cleared FSD Supervised on their own roads: the Netherlands, Lithuania, Estonia, Denmark, Belgium, Slovenia, and Czechia. Those seven states represent about 53 million people, or roughly 12 percent of the EU population. An EU-wide authorization still needs a qualified majority: at least 15 of 27 member states representing 65 percent of the bloc’s population, about 292 million people.
Germany, France, Italy, and Spain remain the decisive markets. France has already rejected the current system; several other governments have flagged speed-limit compliance as the main sticking point.
The safety case Tesla is putting in front of those governments is now public. On September 1, Tesla Europe said FSD Supervised was in use by more than 70,000 customers, covering over 1 million kilometers a day, and was 4.1 times less likely to be involved in a crash than manual driving across 100 million kilometers on EU public roads.
An earlier mid-year cut of the same fleet data, covering 65 million kilometers in five approved countries, put the collision advantage at 5.2 times, with zero highway collisions over 41.9 million kilometers. Tesla also reported far fewer automatic emergency braking events, harsh accelerations, and hard swerves than in comparable manual Tesla driving. Those figures are company-reported, not independently audited.
Tesla Full Self-Driving is taking over Europe: fourth country gets FSD approval
The public-health backdrop is harder to dispute. European countries recorded about 19,400 road deaths in 2025, or roughly 53 a day, most of them attributed to human error. FSD Supervised is not unsupervised autonomy; the driver remains legally responsible. But the software is already legal and in daily use across seven member states.
Until TCMV votes, the rest of the EU remains a patchwork: available in Prague and Amsterdam, locked behind review in Paris and Berlin. December is now the next chance to close that gap.
SpaceX completes another secret Pentagon launch, adding to suspected Starshield buildout
Tesla hints at new Roadster design in surprise clip
