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SpaceX’s Starship prototype proceeds at breakneck pace towards hop tests

An apparent Starship nosecone is lifted atop one of the prototype's barrel-style hull sections on December 28th. (NASASpaceflight /u/bocachicagal)

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Well illustrated by recent drone photos of SpaceX’s up-and-coming Boca Chica, Texas facilities, dozens of SpaceXers and local contractors have congregated at the company’s Starship prototype work site over the last few weeks, progressing it from an empty tent and a collection of parts to a handful of large assemblies for what appears to be the first full-scale Starship hopper.

Much like Falcon 9’s Grasshopper and F9R (Reusable) hop test articles, this ungainly Starship hopper – standing an impressive 9m (29.5 ft) wide and ~40m (131 ft) tall – appears all but guaranteed to become the first integrated BFR hardware to take flight, hopefully supporting a productive series of low-altitude hop tests from a roughly-prepared South Texas pad.

https://twitter.com/austinbarnard45/status/1079402956603248641

Since SpaceX CEO Elon Musk took to Twitter to provide a number of updates on and photos of the company’s dramatically refigured approach to BFR (now Starship and Super Heavy), employees and local contractors have been working almost around the clock to keep building the first full-scale, integrated Starship test article. To be dedicated to low-speed, low-altitude hop tests, Starhopper has been a spectacle and scandal from the start thanks to an unshakable visual aesthetic reminiscent of 1950s science fiction or an elaborate and slow-burning April Fool’s prank.

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SpaceX’s Starship hopper is rapidly taking form in Boca Chica, Texas. (NASASpaceflight /u/bocachicagal)

As of now, several dozen tweets and tweet replies from Musk in just the last week offer extensive support for the unorthodox new design – replacing carbon composites and an ablative heat shield for a new stainless steel alloy and liquid cooling –  while also firmly indicating that the object taking shape in South Texas really is a Starship hopper that will eventually take to the skies on a pillar of Raptor engine exhaust. Those inaugural hop tests could apparently begin as early as March or April 2019. Given Musk’s statements, it seems that this highly unusual Starship hop test program simply cannot be judged accurately by its cover, at least not easily.

Even for SpaceX, building an aerospace-grade prototype of a massive orbital spaceship outdoors – adjacent to soggy Texan marshland and Gulf of Mexico sea spray, no less – is utterly and completely unexpected, especially in an industry where rocket hardware is routinely fabricated indoors, if not in medical-grade clean rooms. The most likely explanation here is that we are seeing something more akin to the aeroshell or cocoon of a Starship hopper, with a huge amount of thought and debate ultimately landing on this oddity as the fastest, most affordable, and most data-rich path forward for full-scale BFR testing.

 

In this speculative instance, the sensitive liquid methane and liquid oxygen propellant tanks – as well as Starhopper’s triple-Raptor thrust structure and spaghetti plumbing – would be fabricated in SpaceX’s Hawthorne, CA factory or McGregor, TX test facilities before being shipped to Boca Chica for integration with the large structures already in work there. Those Raptors, propellant tanks, and a general program of fit-and-finish optimizations are next on the list of significant Starhopper-related events expected to occur within the next several months.

The latter task has already begun, showing up in the form of sheet metal refinement by way of essentially stitching together loose panel gaps between and within sheet-covered sections of Starhopper’s shiny silver nose. SpaceX workers also conducted the first move of the fully-integrated hopper’s base section, previously built and then sat atop a ready-made concrete stand that may or may not have come from a water tank design. While the move was slight, the base and nose sections are now roughly side-by-side along the apron of SpaceX’s temporary tent, where a third Starhopper hull segment is being built up.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla and driver sued by family of woman killed in Texas crash: what we know

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Credit: CNBC

Tesla is being sued by the family of the woman who was killed in a Texas crash involving a Model 3. The driver, who is also being sued, claimed the vehicle was operating on Autopilot mode, but Tesla executives have come out challenging that claim, stating that the driver of the vehicle overrode the system.

The lawsuit was filed by 76-year-old Martha Avila’s daughter and her husband, who allege a “design defect” involving a Tesla and a failure to warn. The suit alleges negligence against Tesla and the driver, Michael Butler.

Butler “stated he was operating with an automated driving assistance system engaged at the time of the crash,” the Harris County Sheriff’s Office said in a statement. He showed no signs of intoxication and was cooperative, the Sheriff’s Office said, according to NBC News.

Just after reports of the crash and numerous headlines that immediately blamed Tesla’s Autopilot suite, both Tesla CEO Elon Musk and Head of AI Ashok Elluswamy challenged that. Musk said the crash made “no sense” given that Tesla Autopilot and Full Self-Driving do not travel at the speeds the door cameras captured the car traveling at, which Tesla says was 73 MPH.

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Tesla finally clarifies fatal Texas crash, confirms driver manually overrode acceleration

Elluswamy also revealed that Tesla data showed Butler overrode the system by pressing the accelerator to 100%, and that the pedal was compressed fully even after the car had crashed. Tesla has not released this data to the public, likely because it is communicating with agencies like the NHTSA on an investigation.

The suit uses a Washington Post analysis of government data that “identified at least 17 fatal incidents linked to Tesla Autopilot.”

This is far from the first time an accident has been blamed on Autopilot. A fatal crash in Texas was blamed on Autopilot several years ago, but when Tesla released data to the NTSB, which was investigating the crash, Autopilot was not available where the crash occurred, and Autosteer was never enabled, meaning the car was manually controlled at the time of the accident.

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More information on the accident will be released as Tesla works with agencies to find the cause of the crash. From personal experience, it is hard to imagine Tesla Autopilot or FSD operating in this manner. It drives sometimes too cautiously in residential areas in parking lots, at least in my experience. Speeding happens, but at this rate in this type of area, it is hard to believe.

We look forward to more details being released with time.

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Tesla Cybertruck is officially the safest pickup, IIHS says

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Credit: Tesla

The Insurance Institute for Highway Safety (IIHS) has awarded the 2025-2026 Tesla Cybertruck crew cab pickup its highest honor: Top Safety Pick+. This marks the Cybertruck as the only full-size pickup to achieve this distinction in recent evaluations.

The award applies specifically to vehicles built after April 2025, following structural upgrades including front underbody reinforcements and footwell modifications.

These changes enabled strong performance in updated crash tests. The Cybertruck earned “Good” ratings in the small overlap front (driver and passenger sides), updated moderate overlap front, and updated side tests—core requirements for the Top Safety Pick+ designation.

It also secured acceptable or good headlights across trims and a “Good” rating for its standard front crash prevention system in pedestrian scenarios, along with acceptable or good performance in vehicle-to-vehicle testing.

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The Cybertruck avoided every single pedestrian collision, including:

  • Daytime child crossing
  • Nightitime adult crossing
  • Night parallel adult

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In the large pickup category, competitors such as the Toyota Tundra received only a standard Top Safety Pick, while the Ford F-150 and Ram 1500 did not qualify for either award. This positions the Cybertruck as a standout in occupant protection and crash avoidance among its peers.

Credit: IIHS

Ironically, the same vehicle celebrated for superior U.S. safety performance remains banned from public roads in the United Kingdom and much of Europe. Regulators there cite the Cybertruck’s sharp external edges and highly rigid stainless-steel construction as failing pedestrian-protection standards. European and UK rules require rounded surfaces on protruding parts to minimize injury risk in collisions with vulnerable road users.

Critics also point to the truck’s substantial weight and unyielding body structure, which some argue could transfer more force to other vehicles or pedestrians rather than absorbing it.

Tesla’s engineering philosophy underpins the Cybertruck’s strong IIHS results. The vehicle features a distinctive stainless-steel exoskeleton made from ultra-hard 30X cold-rolled stainless steel. This provides exceptional structural rigidity and a robust safety cage that resists deformation in side impacts and rollovers.

Engineers designed integrated load paths to channel crash forces away from the occupant compartment while allowing controlled energy absorption in key zones. Post-April 2025 refinements to the front underbody further optimized performance in overlap crashes.

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Complementing the passive structure is Tesla’s advanced active safety suite, including the standard Collision Avoidance Assist system with automatic emergency braking. This contributed directly to the vehicle’s strong front crash prevention scores. The skateboard platform and low center of gravity also enhance stability and handling, reducing the likelihood of certain crashes.

The IIHS recognition highlights how Tesla’s combination of high-strength materials, structural innovation, and software-driven safety systems can deliver top-tier protection in rigorous testing. While global regulatory differences on design and pedestrian interaction continue to limit the Cybertruck’s availability outside North America, its U.S. safety credentials set a new benchmark for full-size pickups.

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Elon Musk

SpaceX’s newest Starmind will make earth data centers obsolete

Elon Musk confirmed Starmind as SpaceX’s AI satellite constellation name, targeting one million orbital compute nodes.

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Elon Musk confirmed that Starmind will be the official name of SpaceX’s planned AI satellite constellation, following a trademark filing by xAI that surfaced earlier this week. Starmind is what’s being described to the FCC as a constellation of up to one million AI satellites

It’s worth noting that SpaceX’s Starlink communication satellite and Starmind are built on the same orbital infrastructure concept but serve entirely different purposes. Starlink is a connectivity network, with satellites receiving and relaying data between points on Earth, and functioning as a high-speed internet backbone in space. The satellites themselves do not process or think, and move information from one place to another, the same function a fiber cable performs underground.

SpaceX just forced Verizon, AT&T and T-Mobile to team up for the first time in history

Starmind, on the other hand, is something completely different, and tather than moving data, its satellites would compute data through artificial intelligence and directly in orbit using onboard processors powered by large solar arrays. Where a Starlink satellite is essentially a very fast pipe, a Starmind satellite is a server. The practical implication is that Starmind would allow AI models to run inference, process queries, and generate outputs from space, then beam results down to users anywhere on Earth within milliseconds, and without the data ever needing to travel to a terrestrial data center.

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Starship will be able to carry 30 to 50 AI1 satellites per launch, delivering the equivalent of dozens of server racks per flight, with no land acquisition, no power grid approval, and no cooling infrastructure required on the ground.

SpaceX is pursuing this new technology as terrestrial data centers are running into hard limits such as lack of physical space, community opposition, and power and water consumption at a scale that is increasingly difficult to permit. Space has unlimited solar power, natural vacuum cooling, and no zoning boards. Musk said in a June 8 video presentation that he expects space to become the lowest-cost location to deploy AI compute within two to three years. Two AI1 prototypes are scheduled to launch in early 2027, with volume production targeted for the end of that year at a new facility called Gigasat.

The real world applications Starmind enables extend well beyond powering Grok. A constellation of orbiting AI processors could run inference workloads for any paying customer, anywhere on Earth, with latency measured in milliseconds rather than the seconds associated with ground-based cloud routing across continents. Starmind, if it scales as described, would make SpaceX the landlord of AI compute the same way Starlink made it the landlord of satellite internet.

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