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SpaceX preps Texas Starship’s second tank dome for installation in latest milestone

On August 4th, SpaceX technicians flipped the second of three tank domes destined for installation inside the Texas orbital Starship prototype. (Elon Musk)

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During an August 4th visit to SpaceX’s Boca Chica Starship build site, CEO Elon Musk captured and shared photos showing technicians carefully flipping the second of three propellant tank domes destined for installation inside the company’s South Texas orbital Starship prototype.

This is the latest visible step towards the completion of one of SpaceX’s two “Mk 1” Starships, said by Elon Musk to be the first orbit-capable prototypes. Per recent tweets, either or both of the prototypes – being built concurrently at separate sites in Florida and Texas – could be ready for their first flight tests as early as September or October 2019.

Set to be powered by up to three sea-level (SL) Raptors and three vacuum-optimized Raptors (RVacs), Musk has stated that SpaceX’s first two orbital Starship prototypes will likely begin flight testing with just the three SL engines installed. Recently, the SpaceX CEO did, however, indicate that development of Raptor’s vacuum variant – postponed as of a September 2018 update – had been reprioritized and said that it could actually be ready sooner than later.

Raptor Vacuum will have a significantly larger nozzle compared to the sea level engine it will be based on. According to Musk, RaptorVac will have a nozzle diameter of roughly 2.8m (9.2 ft), while the SL Raptor features a ~1.3m (4.2 ft)-diameter nozzle. With a larger diameter nozzle, a chemical rocket engine can technically generate more thrust and is significantly more efficient due to an increased expansion ratio, meaning the difference in the diameter of the nozzle exit and combustion chamber throat.

In the very simplest sense, this efficiency and thrust increase comes from the fact that a longer nozzle allows the exiting gas (reaction mass) to reach a higher velocity, thus conveying more momentum onto the rocket it is propelling.

BFS (circa 2017) shows off its complement of SL and Vacuum Raptor engines. SpaceX is moving back to something similar to this. (SpaceX)
Technically speaking, this Raptor is the smaller (sea-level) version of the engine. (SpaceX)

Starship’s Raptor engines, of course, use liquid methane as fuel and liquid oxygen as their oxidizer. According to SpaceX, fully fueling a combined Super Heavy and Starship stack will require an incredible ~5000 tons (11 million pounds) of propellant – ~1500 tons for Starship and ~3500 tons for Super Heavy.

To contain such a huge amount of fuel and oxidizer, Starship (and Super Heavy) must effectively be turned into extremely mass-efficient pressure vessels, capable of supporting something like 20 kilograms of propellant with every kilogram of rocket structure.

Technicians carefully guide the Texas Starship’s first bulkhead into its propellant and propulsion section on July 30th. (NASASpaceflight – bocachicagal)

SpaceX’s installation of bulkheads in the Texas Starship prototype are thus an inherent indication that the rocket is being readied to play the role of a massive, ultra-strong pressure vessel. While sitting vertically, a fueled Starship’s tank domes will be subjected to immense pressures and forces from the sheer weight of the liquid oxygen and methane held above them.

Additionally, the rearmost dome will likely be partially or fully integrated into Starship’s thrust structure, meaning that it will simultaneously be subjected to the thrust of 3-6 Raptors (as much as 600-1200 tons of thrust) and the gravity of 300 metric tons of methane. It’s unclear if SpaceX is planning to reinforce Starship and Super Heavy tank bulkheads with structural add-ons, but it’s safe to assume that some level of reinforcement will be required.

A look inside the 2017 version of SpaceX’s 9m-diameter Starship. (SpaceX)
Per the above diagram and the fact that SpaceX flipped bulkhead #2 upside down, the dome pictured above is almost certainly the aforementioned “common dome” that will separate Starship’s methane and oxygen tanks. (NASASpaceflight – bocachicagal)

SpaceX CEO Elon Musk’s planned August 24th presentation on Starship and Super Heavy will likely (hopefully) provide some new details on the structure and general design of the company’s advanced, next-generation rocket.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla hosts Rome Mayor for first Italian FSD Supervised road demo

The event marked the first time an Italian mayor tested the advanced driver-assistance system in person in Rome’s urban streets.

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Credit: @andst7/X

Tesla definitely seems to be actively engaging European officials on FSD’s capabilities, with the company hosting Rome Mayor Roberto Gualtieri and Mobility Assessor Eugenio Patanè for a hands-on road demonstration. 

The event marked the first time an Italian mayor tested the advanced driver-assistance system in person in Rome’s urban streets. This comes amid Tesla’s push for FSD’s EU regulatory approvals in the coming year.

Rome officials experience FSD Supervised

Tesla conducted the demo using a Model 3 equipped with Full Self-Driving (Supervised), tackling typical Roman traffic including complex intersections, roundabouts, pedestrian crossings and mixed users like cars, bikes and scooters.

The system showcased AI-based assisted driving, prioritizing safety while maintaining flow. FSD also handled overtakes and lane decisions, though with constant driver supervision.

Investor Andrea Stroppa detailed the event on X, noting the system’s potential to reduce severe collision risks by up to seven times compared to traditional driving, based on Tesla’s data from billions of global fleet miles. The session highlighted FSD’s role as an assistance tool in its Supervised form, not a replacement, with the driver fully responsible at all times.

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Path to European rollout

Tesla has logged over 1 million kilometers of testing across 17 European countries, including Italy, to refine FSD for local conditions. The fact that Rome officials personally tested FSD Supervised bodes well for the program’s approval, as it suggests that key individuals are closely watching Tesla’s efforts and innovations.

Assessor Patanè also highlighted the administration’s interest in technologies that boost road safety and urban travel quality, viewing them as aids for both private and public transport while respecting rules.

Replies on X urged involving Italy’s Transport Ministry to speed approvals, with one user noting, “Great idea to involve the mayor! It would be necessary to involve components of the Ministry of Transport and the government as soon as possible: it’s they who can accelerate the approval of FSD in Italy.”

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Tesla FSD (Supervised) blows away French journalist after test ride

Cadot described FSD as “mind-blowing,” both for the safety of the vehicle’s driving and the “humanity” of its driving behaviors.

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Credit: Grok Imagine

Tesla’s Full Self-Driving (Supervised) seems to be making waves in Europe, with French tech journalist Julien Cadot recently sharing a positive first-hand experience from a supervised test drive in France. 

Cadot, who tested the system for Numerama after eight years of anticipation since early Autopilot trials, described FSD as “mind-blowing,” both for the safety of the vehicle’s driving and the “humanity” of its driving behaviors.

 

Julien Cadot’s FSD test in France

Cadot announced his upcoming test on X, writing in French: “I’m going to test Tesla’s FSD for Numerama in France. 8 years I’ve been waiting to relive the sensations of our very first contact with the unbridled Autopilot of the 2016s.” He followed up shortly after with an initial reaction, writing: “I don’t want to spoil too much because as media we were allowed to film everything and I have a huge video coming… But: it’s mind-blowing! Both for safety and for the ‘humanity’ of the choices.”

His later posts detailed FSD’s specific maneuvers that he found particularly compelling. These include the vehicle safely overtaking a delivery truck by inches, something Cadot said he personally would avoid to protect his rims, but FSD handled flawlessly. He also praised FSD’s cyclist overtakes, as the system always maintained the required 1.5-meter distance by encroaching on the opposite lane when clear. Ultimately, Cadot noted FSD’s decision-making prioritized safety and advancement, which is pretty remarkable.

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FSD’s ‘human’ edge over Autopilot

When asked if FSD felt light-years ahead of standard Autopilot, Cadot replied: “It’s incomparable, it’s not the same language.” He elaborated on scenarios like bypassing a parked delivery truck across a solid white line, where FSD assessed safety and proceeded just as a human driver might, rather than halting indefinitely. This “humanity” impressed Cadot the most, as it allowed FSD to fluidly navigate real-world chaos like urban Paris traffic. 

Tesla is currently hard at work pushing for the rollout of FSD to several European countries. Recent reports have revealed that Tesla has received approval to operate 19 FSD test vehicles on Spain’s roads, though this number could increase as the program develops. As per the Dirección General de Tráfico (DGT), Tesla would be able to operate its FSD fleet on any national route across Spain. Recent job openings also hint at Tesla starting FSD tests in Austria. Apart from this, the company is also holding FSD demonstrations in Germany, France, and Italy.

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Tesla Optimus shows off its newest capability as progress accelerates

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Credit: Tesla

Tesla Optimus showed off its newest capability as progress on the project continues to accelerate toward an ultimate goal of mass production in the coming years.

Tesla is still developing Optimus and preparing for the first stages of mass production, where units would be sold and shipped to customers. CEO Elon Musk has always marketed the humanoid robot as the biggest product in history, even outside of Tesla, but of all time.

He believes it will eliminate the need to manually perform monotonous tasks, like cleaning, mowing the lawn, and folding laundry.

However, lately, Musk has revealed even bigger plans for Optimus, including the ability to relieve humans of work entirely within the next 20 years.

Development at Tesla’s Artificial Intelligence and Robotics teams has progressed, and a new video was shown of the robot taking a light jog with what appeared to be some pretty natural form:

Optimus has also made several public appearances lately, including one at the Neural Information Processing Systems, or NeurIPS Conference. Some spectators shared videos of Optimus’s charging rig, as well as its movements and capabilities, most interestingly, the hand:

The hand, forearm, and fingers have been one of the most evident challenges for Tesla in recent times, especially as it continues to work on its 3rd Generation iteration of Optimus.

Musk said during the Q3 Earnings Call:

“I don’t want to downplay the difficulty, but it’s an incredibly difficult thing, especially to create a hand that is as dexterous and capable as the human hand, which is incredible. The human hand is an incredible thing. The more you study the human hand, the more incredible you realize it is, and why you need four fingers and a thumb, why the fingers have certain degrees of freedom, why the various muscles are of different strengths, and fingers are of different lengths. It turns out that those are all there for a reason.”

The interesting part of the Optimus program so far is the fact that Tesla has made a lot of progress with other portions of the project, like movement, for example, which appears to have come a long way.

However, without a functional hand and fingers, Optimus could be rendered relatively useless, so it is evident that it has to figure this crucial part out first.

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