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SpaceX preps Texas Starship’s second tank dome for installation in latest milestone

On August 4th, SpaceX technicians flipped the second of three tank domes destined for installation inside the Texas orbital Starship prototype. (Elon Musk)

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During an August 4th visit to SpaceX’s Boca Chica Starship build site, CEO Elon Musk captured and shared photos showing technicians carefully flipping the second of three propellant tank domes destined for installation inside the company’s South Texas orbital Starship prototype.

This is the latest visible step towards the completion of one of SpaceX’s two “Mk 1” Starships, said by Elon Musk to be the first orbit-capable prototypes. Per recent tweets, either or both of the prototypes – being built concurrently at separate sites in Florida and Texas – could be ready for their first flight tests as early as September or October 2019.

Set to be powered by up to three sea-level (SL) Raptors and three vacuum-optimized Raptors (RVacs), Musk has stated that SpaceX’s first two orbital Starship prototypes will likely begin flight testing with just the three SL engines installed. Recently, the SpaceX CEO did, however, indicate that development of Raptor’s vacuum variant – postponed as of a September 2018 update – had been reprioritized and said that it could actually be ready sooner than later.

Raptor Vacuum will have a significantly larger nozzle compared to the sea level engine it will be based on. According to Musk, RaptorVac will have a nozzle diameter of roughly 2.8m (9.2 ft), while the SL Raptor features a ~1.3m (4.2 ft)-diameter nozzle. With a larger diameter nozzle, a chemical rocket engine can technically generate more thrust and is significantly more efficient due to an increased expansion ratio, meaning the difference in the diameter of the nozzle exit and combustion chamber throat.

In the very simplest sense, this efficiency and thrust increase comes from the fact that a longer nozzle allows the exiting gas (reaction mass) to reach a higher velocity, thus conveying more momentum onto the rocket it is propelling.

BFS (circa 2017) shows off its complement of SL and Vacuum Raptor engines. SpaceX is moving back to something similar to this. (SpaceX)
Technically speaking, this Raptor is the smaller (sea-level) version of the engine. (SpaceX)

Starship’s Raptor engines, of course, use liquid methane as fuel and liquid oxygen as their oxidizer. According to SpaceX, fully fueling a combined Super Heavy and Starship stack will require an incredible ~5000 tons (11 million pounds) of propellant – ~1500 tons for Starship and ~3500 tons for Super Heavy.

To contain such a huge amount of fuel and oxidizer, Starship (and Super Heavy) must effectively be turned into extremely mass-efficient pressure vessels, capable of supporting something like 20 kilograms of propellant with every kilogram of rocket structure.

Technicians carefully guide the Texas Starship’s first bulkhead into its propellant and propulsion section on July 30th. (NASASpaceflight – bocachicagal)

SpaceX’s installation of bulkheads in the Texas Starship prototype are thus an inherent indication that the rocket is being readied to play the role of a massive, ultra-strong pressure vessel. While sitting vertically, a fueled Starship’s tank domes will be subjected to immense pressures and forces from the sheer weight of the liquid oxygen and methane held above them.

Additionally, the rearmost dome will likely be partially or fully integrated into Starship’s thrust structure, meaning that it will simultaneously be subjected to the thrust of 3-6 Raptors (as much as 600-1200 tons of thrust) and the gravity of 300 metric tons of methane. It’s unclear if SpaceX is planning to reinforce Starship and Super Heavy tank bulkheads with structural add-ons, but it’s safe to assume that some level of reinforcement will be required.

A look inside the 2017 version of SpaceX’s 9m-diameter Starship. (SpaceX)
Per the above diagram and the fact that SpaceX flipped bulkhead #2 upside down, the dome pictured above is almost certainly the aforementioned “common dome” that will separate Starship’s methane and oxygen tanks. (NASASpaceflight – bocachicagal)

SpaceX CEO Elon Musk’s planned August 24th presentation on Starship and Super Heavy will likely (hopefully) provide some new details on the structure and general design of the company’s advanced, next-generation rocket.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla states Giga Berlin workforce is stable, rejects media report

As per the electric vehicle maker, production and employment levels at the facility remain stable.

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tesla-model-y-giga-berlin-delivery
Credit: Tesla

Tesla Germany has denied recent reports alleging that it has significantly reduced staffing at Gigafactory Berlin. As per the electric vehicle maker, production and employment levels at the facility remain stable.

Tesla denies Giga Berlin job cuts report

On Wednesday, German publication Handelsblatt reported that Tesla’s workforce in Gigafactory Berlin had been reduced by about 1,700 since 2024, a 14% drop. The publication cited internal documents as its source for its report. 

In a statement to Reuters, Tesla Germany stated that there has been no significant reduction in permanent staff at its Gigafactory in Grünheide compared with 2024, and that there are no plans to curb production or cut jobs at the facility. 

“Compared to 2024, there has been no significant reduction in the number of permanent staff. Nor are there any such plans. Compared to 2024, there has been no significant reduction in the number of permanent staff. Nor are there any such plans,” Tesla noted in an emailed statement. 

Tesla Germany also noted that it’s “completely normal” for a facility like Giga Berlin to see fluctuations in its headcount.

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A likely explanation

There might be a pretty good reason why Giga Berlin reduced its headcount in 2024. As highlighted by industry watcher Alex Voigt, in April of that year, Elon Musk reduced Tesla’s global workforce by more than 10% as part of an effort to lower costs and improve productivity. At the time, several notable executives departed the company, and the Supercharger team was culled.

As with Tesla’s other factories worldwide, Giga Berlin adjusted staffing during that period as well. This could suggest that a substantial number of the 1,700 employees reported by Handelsblatt were likely part of the workers who were let go by Elon Musk during Tesla’s last major workforce reduction.

In contrast to claims of contraction, Tesla has repeatedly signaled plans to expand production capacity in Germany. Giga Berlin factory manager André Thierig has stated on several occasions that the site is expected to increase output in 2026, reinforcing the idea that the facility’s long-term trajectory remains growth-oriented.

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Elon Musk gets brash response from Ryanair CEO, who thanks him for booking increase

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ARLINGTON, Va., May 9, 2023 – Boeing [NYSE: BA] and Ryanair announced Europe’s leading low-cost airline has selected the largest 737 MAX model to power its future growth with an order for up to 300 airplanes. The purchase agreement is the biggest in Ryanair’s history and includes a firm order for 150 737-10 jets and options for 150 more. Image credit: Boeing

Elon Musk got a brash response from Ryanair CEO Michael O’Leary, who said in a press conference on Wednesday afternoon that the Tesla frontman’s criticism of the airline not equipping Starlink has increased bookings for the next few months.

The two have had a continuing feud over the past several weeks after Musk criticized the airline for not using Starlink for its flights, which would enable fast, free, and reliable Wi-Fi on its aircraft.

Tesla CEO Elon Musk trolls budget airline after it refuses Starlink on its planes

Musk said earlier this week that he was entertaining the idea of purchasing Ryanair and putting someone named Ryan in charge, which would oust O’Leary from his position.

However, the barbs continued today, as O’Leary held a press conference, aiming to dispel any beliefs about Starlink and its use case for Ryanair flights, which are typically short in length.

O’Leary said in the press conference today:

“The Starlink people believe that 90% of our passengers would happily pay for wifi access. Our experience tells us less than 10% would pay; He (Elon) called me a retar*ed twat. He would have to join the back of a very, very long queue of people that already think I’m a retar*ed twat, including my four teenage children.”

He then went on to say that, due to Musk’s publicity, bookings for Ryanair flights have increased over the past few days, up 2 to 3 percent:

“But we do want to thank him for the wonderful boost in publicity. Our bookings are up 2-3% in the last few days. So thank you to Mr. Musk, but he’s wrong on the fuel drag. Non-European citizens cannot own a majority of European airlines, but if he wants to invest in Ryanair, we think it would be a very good investment.”

O’Leary didn’t end there, as he called Musk’s social media platform X a “cesspit,” and said he has no concern over becoming a member of it. However, Ryanair has been very active on X for several years, gaining notoriety for being comical and lighthearted.

The public spat between the two has definitely benefited Ryanair, and many are calling for it to end, especially those who support Musk, as they see it as a distraction.

Nevertheless, it is likely going to end with no real movement either way, and is more than likely just a bit of hilarity between the two parties that will end in the coming days.

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Tesla CEO Elon Musk outlines expectations for Cybercab production

“…initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast.”

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Credit: Tesla

Tesla CEO Elon Musk outlined expectations for Cybercab production as the vehicle is officially set to start rolling off manufacturing lines at the company’s Giga Texas factory in less than 100 days.

Cybercab is specifically designed and catered to Tesla’s self-driving platform and Robotaxi ride-hailing service. The company has been pushing hard to meet its self-set expectations for rolling out an effective self-driving suite, and with the Cybercab coming in under 100 days, it now needs to push for Unsupervised Self-Driving in the same time frame.

Tesla CEO Elon Musk confirms Robotaxi is set to go unsupervised

This is especially pertinent because the Cybercab is expected to be built without a steering wheel or pedals, and although some executives have said they would build the car with those things if it were necessary.

However, Musk has maintained that the Cybercab will not have either of those things: it will have two seats and a screen, and that’s it.

With production scheduled for less than 100 days, Musk broke down what people should expect from the initial manufacturing phases, being cautiously optimistic about what the early stages will likely entail:

“…initial production is always very slow and follows an S-curve. The speed of production ramp is inversely proportionate to how many new parts and steps there are. For Cybercab and Optimus, almost everything is new, so the early production rate will be agonizingly slow, but eventually end up being insanely fast.”

Musk knows better than most about the challenges of ramping up production of vehicles. With the Model 3, Musk routinely refers to it as “production hell.” The Cybertruck, because of its polarizing design and stainless steel exterior, also presented challenges to Tesla.

The Cybercab definitely presents an easier production process for Tesla, and the company plans to build millions of units per year.

Musk said back in October 2024:

“We’re aiming for at least 2 million units a year of Cybercab. That will be in more than one factory, but I think it’s at least 2 million units a year, maybe 4 million ultimately.”

When April comes, we will find out exactly how things will move forward with Cybercab production.

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