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Tesla Model S owner reminds us of ‘Active Hood’ pedestrian safety feature

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A relatively unknown Tesla safety feature called ‘Active Hood’, designed to reduce head injuries to pedestrians in the event of a frontal collision, was brought to light in a recent Model S owner’s video that attempts to capture Tesla’s Automatic Emergency Braking (AEB) in action. Active Hood which exists on European and Australian Model S vehicles uses pyrotechnics to raise the rear of the hood by several inches in order to soften the impact of a pedestrian and cyclist against a windshield during frontal impact.

Model S owner and Tesla Motors Club forum member Carspotter Daily posted a video that attempts to simulate a vehicle-pedestrian interaction. The vehicle was a first generation Autopilot vehicle under Firmware 8.0. It’s unclear whether CarSpotter was intentionally trying to trigger Tesla’s Active Hood feature or whether they were looking to test the AEB system, but despite not being able to trigger either feature the end result revealed, once again, Autopilot’s ability to detect humans. Another Tesla owner YouTuber KmanAuto first detected the pedestrian alert last November when he put a friend in front of of his moving Model S.

This type of granular detection of objects allows the vehicle to respond to potential collisions in the most appropriate way, with the objective to reduce collisions entirely. Though Active Hood was mentioned in the trailing notes at the end of the recent video, it’s not clear if the vehicle used in the video is a U.S. spec Model S or a European/Australian version that was included with that safety feature.

ALSO SEE: DIY Tesla Model S Pedestrian Alert: ‘Horn’ for the Oblivious

Active Hood is not a new feature but the fact that it has only been implemented on Tesla vehicles in select markets that mandate the technology has kept it largely under the radar. The technology was built into Tesla vehicles to comply with Euro NCAP Pedestrian Safety requirements that mandate vehicle manufacturers to maintain clearances between the hood and structural components underneath, to protect pedestrians in the event of a low to medium speed collision. These accidents often prove fatal to the pedestrian, as collisions at low to medium speeds typically cause the pedestrian’s body to fold over the hood with the head hitting the windshield.

The system was put to use in real world conditions in Australia in 2015 when someone driving a Tesla Model S collided with a kangaroo which caused the system to deploy. From what they saw after the accident, it looked like the adolescent ‘roo had a broken leg but was conscious enough after the accident to limp away which seems to indicate that it was successful in preventing immediate head trauma.

Tesla had a special challenge when designing Active Hood since the front trunk of a Model S is sealed to keep water out whereas hoods to internal combustion engine vehicles  are generally vented. US Patent Application US20130076076 A1 details the specific challenges and solutions developed to allow the hood to pop up in response to an imminent collision with a pedestrian.

The English European version of the Tesla Model S manual lays out the technology in a much more user friendly format:

Active Hood

Model S features a pyrotechnically-assisted pedestrian protection system that reduces head injuries to pedestrians and cyclists in a frontal collision. If the sensors in the front bumper detect an impact with a pedestrian when Model S is moving between 19 and 53 km/h, the rear portion of the hood automatically raises approximately 80 mm. This creates space between the relatively soft hood and the hard components beneath to absorb some of the impact energy in a collision.
Note: The pedestrian protection system relies on a series of sensors and algorithms to determine when Active Hood should deploy. Therefore, the system may not deploy in all collision or crash situations.
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If Active Hood has been deployed, the instrument panel displays an alert and an audible chime sounds. Immediately take Model S to the nearest Tesla Service Center. Active Hood’s associated sensors and actuators must be serviced by Tesla whenever Active Hood has been deployed.
Warning: Deployment of Active Hood may cause the raised hood to partially obstruct driver vision. Driving a car with a deployed hood increases the risk of a collision. A car with a deployed hood should be immediately taken to the nearest Tesla Service Center.
Warning: If the instrument panel displays an alert indicating that Active Hood has been deployed in situations where it has not, immediately drive Model S to the nearest Tesla Service Center.
Note: If damage occurs to the front bumper, contact Tesla for a list of Tesla-approved body shops in your area. Tesla approves specific body shops to ensure they meet strict requirements for training, equipment, quality, and customer satisfaction.

With Active Hood technology only existing on vehicles destined for the European and Australian markets, and Tesla being so aggressive about implementing safety features, the natural question is “why hasn’t Tesla made this a standard global safety feature?” An early Euro NCAP crash test video showed that Tesla began working hard at doing everything it can to avoid the accident in the first place. After all, avoiding a collision in the first place is far better for all parties involved than just mitigating what happens afterwards.

I'm passionate about clean technology, sustainability and life. I've worked in manufacturing, IT, project management and environmental...and enjoy unpacking complex topics in layman's terms. TSLA investor. Find more of my words on my website or follow me on Twitter for all the latest. Tesla Referral link: http://ts.la/kyle623

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

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Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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