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SpaceX Falcon Heavy rocket could still launch first military mission in 2022

(Richard Angle)

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In a statement issued to Bloomberg, the US Space Force says that SpaceX’s Falcon Heavy rocket could still conduct its first operational launch for the military before the end of the year.

That’s a large downgrade from late 2021 and early 2022, when – lacking any new information from the US military – it appeared that SpaceX could launch up to three Falcon Heavy rockets for military customers over the course of the year. Around eight months later, the world’s most powerful and capable operational rocket – backed by a strong manifest of 11 firm launch contracts – hasn’t flown once since June 2019. At that time, the rocket’s next launch was already expected no earlier than late 2020 – a roughly 18-month gap.

Instead, thanks to largely unspecified problems that have relentlessly delayed the completion of the satellites Falcon Heavy is supposed to launch, the rocket’s fourth flight is now unlikely to occur less than ~40 months after its third. Thankfully, a new Space Force decision should at least dull the pain caused by the endless shuffling of Falcon Heavy’s near-term launch manifest.

Alongside a slight schedule update stating that SpaceX’s first operational Falcon Heavy launch for the US military could still happen sometime from “October to December” 2022, the Space Force statement issued to Bloomberg mainly revealed the military branch’s June decision to permit SpaceX’s use of reused Falcon Heavy boosters on upcoming launches. While Bloomberg did not publish the statement in full or explain what the decision truly entails, the implication is that the Space Force will now let SpaceX assign flight-proven Falcon boosters – with US military oversight – to its military missions.

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The US military will likely retain the ability to veto or modify SpaceX’s booster assignments and reuse sequencing, but the Space Force told Bloomberg that it’s confident that the “recovery, refurbishment, and launch of SpaceX boosters utilizes well-established processes.” In fact, the US military has already approved the use of flight-proven Falcon 9 boosters, several launches of which have since occurred, and even allowed SpaceX to fly two reused Falcon Heavy side booster’s on the rocket’s first (test) launch for the military.

It’s no surprise that that acceptance would eventually grow to include Falcon Heavy, which is similar to Falcon 9 in many ways. That it took the USSF until June 2022, three full years after STP-2 demonstrated the successful reuse of two Falcon Heavy boosters at once, to fully approve it is arguably far more surprising.

Falcon Heavy Block 5’s first launch, April 2019. (Richard Angle)

SpaceX will likely be able to plan for future Falcon Heavy launches more easily knowing that the US military should – in theory – be okay with the company reusing boosters on upcoming launches. That would be especially true if the military is comfortable with SpaceX reusing Falcon Heavy boosters that have supported non-military launches. After numerous delays, only one non-military mission – ViaSat’s first ViaSat-3 geostationary communications satellite – still claims to have a shot at a 2022 launch, but that target has slipped from spring, late-summer, and September 2022 to Q4 2022 since late 2021.

At one point, the US military’s USSF-44, USSF-52, and USSF-67 missions were all scheduled to launch on Falcon Heavy in 2022. Now, one reliable source states that USSF-44 and USSF-52 are indefinitely delayed, while another indicates that USSF-44 has slipped to December 2022 and USSF-52 to April 2023. Meanwhile, EchoStar’s Jupiter-3 commsat recently slipped to Q1 2023 and NASA’s Psyche asteroid explorer ran into software issues that delayed its Falcon Heavy launch from August/September 2022 to July or September 2023.

That leaves ViaSat-3 and USSF-67, both of which could launch in Q4 2022. But given just how delay-ridden ViaSat-3 has been and how temperamental all military Falcon Heavy payloads have been, the most likely outcome may already be zero Falcon Heavy launches in 2022.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.

“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.

While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.

Tesla Cybercab stands to gain from new Trump autonomy rules

Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.

Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.

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Tesla app update makes Robotaxi ownership make a lot more sense

Tesla’s app now shows a live indicator when your car is actively driving itself.

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A recent Tesla app update, released last week  (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.

The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.

The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.

Tesla expands Robotaxi to Florida, marking its third state for autonomy

As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.

As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.

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California snubs Tesla in its newly passed EV incentive that favors Rivian and Lucid

California passed a $135 million EV incentive that rewards Rivian and Lucid while sidelining Tesla

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tesla fremont

California just drew a line in the EV incentive sand to put Tesla on the wrong side of it. The state recently passed a $135 million program offering first-time electric vehicle buyers a direct incentive with no application required, but the rules were written in a way that leaves Tesla at a structural disadvantage compared to Rivian and Lucid.

The program caps eligible vehicles at $50,000 for new EVs and $25,000 for used ones. That pricing threshold rules out a significant portion of Tesla’s lineup, though some lower-priced Model 3 and Model Y configurations would still qualify. California-based automakers are exempt from the price cap entirely, regardless of what their vehicles cost. Rivian, headquartered in Irvine, and Lucid, based in the San Francisco Bay Area, both benefit from that exemption. Rivian’s R2 starts at roughly $45,000 but has versions above the cap. Lucid’s Air and Gravity start at $70,990 and $79,990 respectively, well above any threshold a non-California company would face.

California hits Tesla Cybercab and Robotaxi driverless cars with new law

Tesla built its reputation and a significant portion of its early market share in California, where EV adoption has consistently led the nation. The company operates its original factory in Fremont, California, and the state was home to Tesla’s headquarters for most of its existence. That changed in 2021 when Tesla moved its corporate headquarters to Austin, Texas. Since then, the relationship between the company and California Governor Gavin Newsom has been openly adversarial, with Musk and Newsom trading public criticism on multiple occasions.

California’s EV incentive landscape has shifted repeatedly in recent years, and Tesla has previously lost eligibility for state-level programs as its vehicles exceeded income-adjusted price thresholds. The federal $7,500 EV tax credit, which Tesla models have qualified for and lost depending on policy cycles, is no longer available after it expired without renewal, making state-level programs more meaningful to buyers than they have been in years.

The practical impact for buyers is more nuanced than the headline suggests. California residents purchasing a Tesla under $50,000 for the first time can still access the incentive. But the exemption written for California-based manufacturers is a structural advantage that rewards where a company plants its headquarters flag rather than where it builds its products, and Tesla moved that flag to Texas.

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