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SpaceX, NASA ready for first crewed launch from US soil in almost a decade

NASA astronauts Bob Behnken and Doug Hurley will pilot Crew Dragon to the International Space Station (ISS) just two or three months from now. (NASA)

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On Wednesday, March 18th, NASA invited media to attend SpaceX’s highly anticipated upcoming Demo-2 mission confirming that SpaceX would be the first of NASA’s Commercial Crew Program (CCP) partners – and first private spaceflight company – to return crewed orbital spaceflight to American soil following an 8-year absence. In the media release, NASA states “this mission will be the return of human spaceflight launch capabilities to the United States and the first launch of American astronauts aboard an American rocket and spacecraft since the final space shuttle mission on July 8, 2011.”

NASA and SpaceX are “currently targeting no earlier than mid-to-late May” for the debut DM-2 crewed mission and final end-to-end test of SpaceX’s human spaceflight system and the Crew Dragon capsule. A successful DM-2 should certify SpaceX to support regular operational crew missions.

The confirmation of a mid-to-late May launch date aligns with what SpaceX President and chief operating officer, Gwynne Shotwell stated while speaking to reporters at the Satellite 2020 Conference in Washington D.C. earlier this month. Although the May time-frame does not meet the Q1 launch date previously anticipated by SpaceX CEO and founder Elon Musk, it does serve a greater purpose for NASA.

Long-duration end-to-end test

As previously reported by Teslarati, DM-2 will send NASA astronauts, Bob Behnken and Doug Hurley, to the International Space Station (ISS) for a suspected extended long-duration stay. Initially, the test demonstration flight was expected to only support a week or so stay at the ISS mirroring Crew Dragon’s previous DM-1 test flight in March of 2019. However, early in 2020, NASA and SpaceX discussed opening up the possibility of extending the duration of the test flight to reflect an operational length stay anywhere between 1.5 and 3 months. In support of a longer duration stay, Behnken and Hurley have spent the last few weeks continuously training for life and duty aboard the ISS at Johnson Space Center in Houston, Texas.

An extension in mission duration length would ensure that NASA is able to keep a presence of more than just one astronaut aboard the ISS when NASA astronaut crew members Jessica Meir and Drew Morgan depart the station in the late Spring of this year. According to Eric Berger of Ars Technica, a longer-duration mission not only ensures more NASA crew members on-station but could ensure that Behnken, a veteran spacewalker, could be there to support NASA astronaut Chris Cassidy with any extra-vehicular activity (EVA) should the need arise.

SpaceX’s Crew Dragon is guided by four parachutes as it approaches splashdown in the Atlantic Ocean about 200 miles off Florida’s east coast on March 8, 2019, after returning from the International Space Station on the Demo-1 mission. (NASA)

As a true end-to-end test to certify SpaceX’s human spaceflight capabilities, DM-2 will not only feature launch and autonomous docking operations with the ISS but splashdown landing and recovery procedures as well. DM-2 will serve as the ultimate test of Crew Dragon’s Mark 3 parachutes hopefully enabling Behnken and Hurley to return to Earth in gentle splashdown style in the Atlantic Ocean.

It had previously been debated which of the NASA CCP partners, SpaceX with the Crew Dragon or Boeing with its CST-100 Starliner crew capsule, would likely be the first to return astronauts to the ISS. However, Boeing’s debut Starliner orbital flight test to the ISS in December of 2019 resulted in some surprising errors and a subsequent extensive investigation and list of sixty-one suggested corrective actions. Now, it is apparent that SpaceX will be the first private company to return crewed spaceflight to American soil after an almost decade long hiatus. It will also be the first to support NASA astronaut orbital spaceflight with a privately built crew capsule and rocket in just two to three short months.

Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes.

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Elon Musk

SpaceX has solved Starship’s biggest challenge, Elon Musk says

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Credit: SpaceX

Elon Musk has declared that SpaceX has effectively solved one of Starship’s most persistent engineering challenges: the reliability of its heat shield tiles.

During the company’s first-ever Earnings Call, the SpaceX CEO stated:

“I don’t want to jinx it or anything, but I think I would call the heat shield problem solved at this point. All indications from data and visual inspection is we have solved it. That doesn’t mean we won’t make improvements, but we do not see any technical obstacles to achieving rapid reusability at this point.”

Starship’s heat shield consists of roughly 18,000 hexagonal ceramic tiles covering the windward side of the upper stage. These tiles form the thermal protection system that shields the vehicle’s stainless-steel structure from the extreme heat of atmospheric reentry.

During descent, atmospheric friction generates temperatures exceeding several thousand degrees Celsius and creates plasma flows capable of melting unprotected metal. The tiles absorb, radiate, and insulate against this energy, allowing the vehicle to survive and potentially fly again. Without a durable heat shield, full and rapid reusability, the cornerstone of Starship’s design for frequent launches, satellite deployments, and deep-space missions, would remain impossible.

The tiles have long been a source of difficulty. On earlier test flights, a significant number of tiles detached during ascent due to vibration, aerodynamic loads, and imperfect attachment methods using pins and adhesives. Gaps between tiles allowed hot plasma to infiltrate, causing secondary damage and hot spots on the underlying structure.

These issues echoed challenges faced by NASA’s Space Shuttle, whose ceramic tiles required extensive, labor-intensive inspections and replacements between missions, preventing rapid turnaround. SpaceX has iteratively improved materials, standardized tile shapes, refined attachment techniques, added secondary ablative layers, and tested sealing methods such as “crunch wrap” felt to close gaps.

Progress was visible across Flights 10–12, with steadily better tile retention, yet questions remained about whether the system could support the minimal-refurbishment goal of rapid reuse.

Flight 13 on July 24 provided the decisive evidence. Ship 40 flew a deliberately more demanding profile with higher dynamic pressure to stress the heat shield beyond typical operational loads. It successfully deployed 20 operational Starlink V3 satellites, the first such payload on a Starship mission, performed an in-space Raptor engine relight, and executed a controlled reentry.

Elon Musk sheds two new bits of detail on Starship after 13th test launch

Cameras on six of the satellites and onboard sensors captured extensive imagery and data of the shield throughout the flight. The ship then achieved its softest splashdown to date in the Indian Ocean, remaining intact and floating rather than breaking apart or exploding as on prior missions. This allowed drone inspections and continuous telemetry of the heat shield in near-real time.

Post-flight analysis showed the majority of tiles remaining attached with only minor damage and limited plasma streaking at seams. Musk noted that the mission delivered “all the heat shield data we needed and then some.” Combined with visual inspections, these results underpinned his subsequent assessment that the core technical barriers to rapid reusability have been cleared. While refinements will continue, Flight 13 marked a pivotal step toward Starship’s operational future.

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Investor's Corner

SpaceX and Nvidia team up on Musk’s orbital AI bet

SpaceX revealed a new Nvidia satellite partnership, then Musk pledged an exclusive Nvidia hardware commitment.

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SpaceX and Nvidia are now working together on the hardware that will power Musk’s orbital data center ambitions. SpaceX announced on X on Tuesday that it is partnering with Nvidia to design the compute payload for Starmind AI1, the first satellite in a planned constellation built to run AI workloads directly in orbit. Each Starmind satellite will carry Nvidia’s Rubin GPUs and Vera CPUs, according to the post, which included renderings of the payload design.

The announcement landed hours before SpaceX’s first earnings call as a public company, where Musk went further, saying the company has committed to building its AI infrastructure exclusively on Nvidia hardware. “We think the Vera Rubin architecture is the best architecture. We think it’s the best AI computer, and we greatly value our close cooperation and partnership on many levels with Nvidia,” Musk told investors on the call,. “So we’re exclusive to Nvidia.”

Musk said SpaceX plans to deploy Nvidia’s Vera Rubin NVL72 rackscale system, codenamed Kyber, both on the ground and in space. He set a target of 2 gigawatts of compute capacity online by the end of this year, scaling to roughly 10 gigawatts by the end of 2027.

SpaceX’s newest Starmind will make earth data centers obsolete

Starmind has been in development since Musk confirmed the name in June, following an xAI trademark filing that tipped off the project before SpaceX made it official. The idea is massive in scope and instead of moving data down to ground based servers, satellites equipped with onboard processors and large solar arrays would compute AI workloads in orbit and beam results back to Earth. SpaceX has already filed with the FCC for a constellation of up to one million satellites to support the effort, citing constant solar power and the absence of zoning restrictions as advantages over terrestrial data centers.

The Nvidia exclusivity marks a shift in tone from just two weeks ago, when Musk was busy knocking down a report that SpaceX had ordered $52 billion worth of Nvidia GPUs through Foxconn, calling it fake news at the time. The dollar figure in that rumor may have been wrong, but the underlying direction seems correct. SpaceX’s AI division already leases Colossus compute capacity to Anthropic and Google, and Tuesday’s earnings report showed AI revenue climbing sharply as those deals ramp up.

Nvidia shares rose roughly 3% in Tuesday trading on the news, while SpaceX stock climbed nearly 9% during the day before giving back gains after hours as investors digested the earnings report’s capital spending figures.

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Elon Musk

SpaceX’s biggest test yet arrives this week and it’s not a rocket launch

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SpaceX will report second quarter results after the market closes on Tuesday, August 4, marking the first time the company has opened its books to the public since its record IPO in June. Management will host a live audio only webcast at 4:30 p.m. ET, streamed on X, with no dial in option.

The debut carries more weight than a typical first quarter as a public company. Two trading days after the release, on August 6, the first tranche of SpaceX’s lockup expires, freeing roughly 911.5 million insider and employee shares, worth well over $100 billion at current prices and the largest such release in Wall Street history. A second, larger tranche tied to the stock trading 30 percent above its $135 IPO price never triggered, since shares have spent most of July trading below that price.

Wall Street’s models point to revenue near $6.9 billion for the quarter, up sharply from the $4.69 billion SpaceX reported in the first quarter, with a narrower per share loss than the $1.27 posted three months earlier, according to estimates compiled by Motley Fool. Those numbers will be the first look at how SpaceX’s three segments, Starlink, launch and AI, are performing independently.

SpaceX scores another massive Pentagon deal to support military satellites

Investors heading into the call have a specific list of questions. How many net new Starlink subscribers did SpaceX add after ending March with 10.3 million, and is average revenue per user holding up as the service expands into lower income markets. How much of the AI segment’s revenue reflects contract signings with Anthropic, Google and Reflection AI this year, deals that combined could annualize to nearly $28 billion if fully ramped. Whether capital expenditures, which nearly doubled in the AI segment alone between 2024 and 2025, are still accelerating or starting to plateau. And whether management offers any forward guidance at all, something SpaceX has never done publicly.

The report will also land days after Elon Musk publicly denied a Wall Street Journal report describing internal planning to separate Tesla’s China business ahead of a potential Tesla-SpaceX merger. Whether Musk or SpaceX executives address that speculation on the call, even indirectly, maybe something investors will be listening for on Tuesday.

As Teslarati reported after Musk’s own warning to short sellers last week, the CEO has made clear he expects skeptics to be proven wrong over time. Tuesday will be the first chance for the numbers themselves to make that case.

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